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Solving the problem of precision cleaning equipment: Common problems and efficient solutions

The successful transformation of Ningbo SPEY Technology shares
10:41:592024-12-25

Ningbo SPEY TECHNOLOGY, a company steeped in electronic manufacturing for many years, was troubled by problems with its precision cleaning equipment. At first, the cleaning effect of the equipment they used was extremely unstable, and some of the same batch of electronic parts could meet extremely high cleaning standards, while some remained with stains or impurities that were difficult to detect by the naked eye. This situation directly leads to large fluctuations in the product qualification rate, which seriously affects the reputation and market competitiveness of enterprises.

Common problems and solutions of precision cleaning equipment -- the road to successful transformation of Jiangsu Compal Electronic Technology

Not only that, but key components of the equipment, such as sprinkler heads and pipes, are frequently damaged. The need for replacement at regular intervals not only adds a lot of maintenance costs, but also leads to frequent interruptions in the production process and delays in delivery times. "At that time, the noise generated when the equipment was running was just unbearable." A production supervisor at SPEY TECHNOLOGY recalled, "Operators working in such an environment were not only inefficient, but also threatened their physical and mental health." In addition, excessive energy consumption is also a problem that cannot be ignored. The expected level of energy consumption is far from the actual level, and the high monthly electricity bills make the operating costs of enterprises rise sharply. Ningbo SPEY TECHNOLOGY's biggest challenge was that when it began to make some new electronic parts made of special materials, its existing cleaning equipment was simply not up to the task. The inability to clean effectively without damaging components has almost stalled the development of new products. Faced with these difficulties, SPEY TECHNOLOGY did not back down. They organized a professional technical team to conduct a comprehensive and in-depth investigation and comparison of precision cleaning equipment on the market. Finally, they settled on a new type of precision cleaning equipment.

Common problems and solutions of precision cleaning equipment -- the road to successful transformation of Jiangsu Compal Electronic Technology

When the new equipment was put into use, the effect was immediate. The cleaning effect no longer fluctuates, and every component can achieve a consistent high standard of cleanliness. The durability of key components has also been significantly improved, greatly reducing the frequency of replacement and maintenance costs. The noise problem has been greatly improved, operators are able to work in a relatively quiet and comfortable environment, and production efficiency has been greatly improved. Energy consumption has also returned to a reasonable range, saving a lot of electricity costs for enterprises. More importantly, the new equipment shows excellent cleaning capability for parts with special materials, which provides strong support for SPEY TECHNOLOGY's new product development and market expansion. Through this successful transformation, SPEY TECHNOLOGY has learned how important it is to choose the right precision cleaning equipment for your needs. At the same time, it also provides valuable experience and reference for other enterprises facing similar problems. In the future development, with the continuous upgrading and refinement of industrial production, the technology of precision cleaning equipment will also continue to innovate and improve. Only by keeping up with the pace of The Times and timely solving the problems of "unstable cleaning effect", "frequent component damage", "excessive noise", "high energy consumption" and "poor adaptability to cleaning special materials" in the process of equipment use can enterprises be in an invincible position in the fierce market competition.

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